Oil & Gas

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GHD has the experience and multidisciplinary engineering resources to handle the entire life cycle of oil and gas processing and pipeline projects: from conceptual design/routing to detail engineering and commissioning. We understand the variability and complexity in handling hydrocarbon gases and liquids and has designed projects that included Coal Seam Gas(CSG), natural gas, crude oil, refinery products and natural gas liquids. We work collaboratively with our client from onset of the project, beginning with an evaluation of the options. As projects progress from concept to detail design, we focus on meeting the project objectives and creating value for the client.

Hydrocarbon processing facilities handle products which are flammable and hazardous, often at elevated pressures and temperatures. GHD delivers both greenfield developments and brownfield plant expansion or plant debottlenecking projects. Our experience includes a large number of successful projects for CSG, conventional natural gas, Liquefied Petroleum Gas (LPG), refineries and other hydrocarbon processing facilities.

Community expectations demand that pipelines and facilities be designed and constructed to minimise the risk of harm to the public . Pipelines projects must also be delivered with minimum impact on the environment and cultural heritage, whilst providing a return on investment for pipeline owners. Our team is experienced in identifying and managing these concerns.. We coordinate with regulators and environmental, cultural, land service and legal professionals to achieve a design that balances the impact to the public, environment and cultural resources with the project goals.

We provide services for a variety of facilities, including:

  • Oil and gas well head and well pad systems
  • Gas and associated water-gathering systems and trunk lines
  • Conventional natural gas production and processing to sales gas quality
  • Coal Seam Gas (CSG) / Coal Seam Methane (CSM) dehydration and compression plants
  • Gas transmission pipelines, including gas metering and regulator stations
  • Other unconventional gas developments such as shale oil and mine ventilation gas
  • Compressed Natural Gas (CNG) and Liquefied Natural Gas (LNG) facilities
  • Low pressure consumer gas distribution networks
  • Crude oil production and refining
  • Crude oil and refined products pumping stations and pipelines
  • Breakout storage facilities
  • Crude oil terminals and refined products terminals
  • Sales gas transmission pipelines and regulation and metering stations
  • Biofuels, bioethanol and biodiesel facilities
  • Utility systems such as flare, fuel gas, steam, cooling water, hot oil, instrument and motor air

Our services include:

Concept/feasibility studies

  • Upstream field development planning
  • Conceptual analysis
  • Desktop route selection studies
  • Project scope development
  • Concept option screening studies including high level cost estimation and economic assessments
  • Technical and financial feasibility studies

Front End Engineering Design (FEED)

  • Scope definition
  • Design basis development
  • Steady state and transient pipeline hydraulic modelling (flow assurance)
  • Process Flow Diagram (PFD) and Piping and Instrumentation Diagram (P&ID) development
  • Generation of preliminary data sheets
  • Pipeline material selection and design pressure studies
  • Pipeline route selection, including geotechnical and environmental investigations
  • Input into pipeline and facility license applications and approvals
  • Input into land acquisition and stakeholder consultation
  • Hazard Identification (HAZID) and Hazard and Operability (HAZOP) studies
  • Pressure Safety Valve (PSV) and relief system sizing
  • Functional safety management plans

Facilities detailed design

  • Comprehensive multi-discipline detailed design of process and non-process infrastructure
  • Development of data sheets
  • Material and construction specification generation and development
  • Detailed design documentation
  • Detailed design drawings
  • Construction scope of work packages
  • 3D modelling
  • Vessel design
  • Safety integrity level (SIL) validation/verification
  • Hazardous area classification design
  • Functional safety design and verification
  • Balance of plant and utility design
  • Civil and structural design
  • Controls and automation design
  • Power supply and distribution design

Pipelines detailed design

  • Transient hydraulic modelling (flow assurance)
  • Carbon steel, High-Density Polyethylene (HDPE) and Glass Reinforced Epoxy (GRE) pipeline and piping design
  • Pipeline and coating specification and selection
  • Generation of standard crossings and other standard detail drawings
  • Horizontal Directional Drill design
  • Alignment sheet generation
  • Fracture control plans
  • Isolation plans
  • Pipeline integrity management plans
  • Cathodic protection design
  • Pipeline leak detection and control systems
  • Pipeline and piping stress and fatigue analysis
  • Pipeline facilities design
  • Construction and material specifications generation and development
  • Construction scope of work packages
  • Design verification

Project management and Engineering, Procurement and Construction Management (EPCM)

  • Project management
  • Total installed cost estimates
  • Requisitioning and tender evaluation
  • Placement and expediting of purchase orders
  • Construction support
  • Commissioning and startup assistance
  • Operating procedures
  • Factory acceptance testing
  • Site acceptance testing

Operational Support

  • Pressure Safety Valve (PSV) revalidation
  • Hazard and Operability (HAZOP) study revalidation
  • P&ID as-building
  • Process optimisation and debottlenecking studies
  • Site investigations
  • Operations (OCC) and Supervisory Control and Data Acquisition (SCADA) facility and Programmable Logic Controllers (PLC) system updates
  • Automation services
  • Mechanical, instrument and electrical troubleshooting
  • Secondments into client operations or engineering teams
  • Gas-fired equipment compliance audits
  • Conformity assessments for foreign certified electrical apparatus intended for use in hazardous locations
  • Electrical Equipment for Hazardous Areas (EEHA) inspection services and audits

Safety in design and risk assessment

  • Hazard Identification (HAZID) study facilitation
  • HAZOP study facilitation
  • Control System Hazard and Operability (CHAZOP) study facilitation
  • Layer of Protection Analysis (LOPA) study facilitation and Safety Integrity Level (SIL) determination
  • Consequence modelling of hazardous incidents, such as gas dispersion and thermal radiation calculations
  • Hazardous area classification audits
  • Arc clash evaluations, including coordination studies, short circuit evaluations and energy calculations

Owner’s engineer and review

  • Owner's engineer
  • Technical due diligence for asset transfers

For further information, contact:

Malcolm Rushin
Service Line Leader, Oil & Gas, and Chemicals - Australia/New Zealand, Asia Pacific, Europe/Middle East
T: +61 7 3316 3000
E: Malcolm Rushin

Dave D'Amico
Service Line Leader, Oil & Gas, and Chemicals - North America
T: +1 716 856 2142
E: Dave D'Amico

Davenport Downs Compressor

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The capacity of APA Group’s Carpentaria Gas Pipeline (CGP) is progressively being increased by the installation of additional compressor stations at existing scraper stations along the pipeline.

Davenport Downs Compressor Station is located in Western Queensland and is the second stage of the CGP upgrade. Davenport Downs is a Class 900# station, designed for 175 terajoules per day compression capacity.  The station consists of a Solar Centaur C50 compressor, an inlet filter coalescer, an aftercooler, two 126kilowatt Gas Engine Alternators, gas regulation and filtration skids and various site buildings.

Read More . . .

Jackson – Moomba Oil Pipeline

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The objective of the Jackson – Moomba pipeline from Jackson in southwest Queensland to Moomba in north eastern South Australia is to optimise the transport of oil from Jackson fields to Santos’ existing Port Bonython facility just north of Adelaide. 

GHD provided Engineering, Procurement and Construction Management (EPCM) for the oil pipeline and facilities. Which had an initial operational capability to pump 2,880 m3/d (18,000 bpd).

Read More . . .

Mereenie Compression Project, GHD, Hydrocarbons Processing

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GHD was retained by Santos to upgrade and 'de-bottleneck' the Mereenie Gas Processing Facility (NT) to deliver an increased supply of gas to various customers within the Northern Territory. GHD’s role included compression FEED services, pipeline engineering services for the Mereenie Spineline supplying gas to the facility and the detailed design for the Mereenie plant compression upgrade.

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Munmorah Gas Pipeline Storage Project

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Jemena’s Munmorah Gas Pipeline supplies and stores gas for the 667 MW Colongra Gas Turbine Station near Newcastle, NSW.  The “linepack” pipeline was the first of its kind in Australia and is also the largest diameter licensed gas pipeline in Australia at 42”.  The project included a pressure regulation station which contains the largest water bath heater in Australia.  GHD provided engineering design from feasibility studies through to detailed design and provided support during construction (by Diona).

The pipeline service is unique as it provides fuel gas for the “peaking” power station which is only brought online during times of peak electricity demand.  While the power station is offline, the pipeline continues to receive gas over a 24 hour period and acts as a storage vessel.  As the instantaneous fuel demands exceed the pipelines capacity to supply gas when the power station comes online, the power station draws down on the stored gas (linepack) in the pipeline over a 3 to 5 hour period.  This allows the Owner freedom to purchase and store gas while the spot price is low and supply it during peak periods when the prices are high, therefore maximizing return.

Read More . . .

Sydney Primary Loop

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Jemena’s Sydney Primary Loop (SPL) is a 29km DN500 pipeline which runs through south western suburbs of Sydney from a connection to an existing section of the DN550 primary loop pipeline at Casula and ties in into the existing DN550 primary main pipeline at Marrickville.  The SPL pipeline connects two major Jemena Gas Networks primary mains, thus enabling continuity and reliability of gas supply if the supply on either is interrupted.  The SPL pipeline also provides further opportunity for development of the gas distribution network in Sydney area.

The facilities and stations on the SPL pipeline include Automatic Line Break (ALB) main line valve stations, a Primary Regulator Station (PRS) at Moorebank and a Trunk Receiving Station (TRS) at West Hoxton.  GHD was selected by Jemena to undertake engineering design and construction support for the pipeline and associated stations.

Read More . . .

Vital Inspections for Offshore Gas Platform

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A demanding inspection schedule has helped the North West Shelf Venture’s third offshore gas production facility, the new Angel Platform, reach completion off the north-west coast of Australia.

The remotely operated Angel gas and condensate processing platform stands in 80 metres of water about 50 km east of the Venture’s existing North Rankin A production facility. Hydrocarbons will be produced through one processing unit with a capacity of up to 800 million standard cubic feet of gas a day and up to 50,000 barrels of condensate a day.

Read More . . .

Industrial Water & Waste
Power Delivery
Hydrocarbons Transportation
Hydrocarbons Processing
Plant Engineering
Power Delivery
Renewable Energy
Renewable Energy

Malcolm Rushin

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Malcolm has more than 23 years’ experience in the oil and gas, and hazardous chemicals industries. His experience spans all phases of project design as well as construction, commissioning and operations roles in South Africa, the UK and Australia. Malcolm joined GHD 14 years ago and has had technical and project management roles on process plant and pipeline projects as well as GHD operational roles.

Service Line Leader, Oil & Gas - Australia/New Zealand, Asia Pacific, Europe/Middle East
T: +61 7 3316 3000
E: Malcolm Rushin

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